WLP - Welltec® Light Packer

For Well Construction & Integrity

Welltec WLP 1920X1080 00000

The WLP (Welltec Light Packer) is our tiered offering to the zonal isolation and well construction & integrity markets, developed specifically for less hazardous environments & lower tertiary markets, that have historically incorporated legacy swellable technology as a means for isolation.

The WLP provides a number of the benefits of our flagship WAB® (Welltec Annular Barrier), but incorporates design & construction efficiencies that facilitates a CAPEX effective technology for marginal applications.

Case Highlights

Featured case

In Colorado’s DJ Basin, the WLP for Well Construction was deployed across a 24-well campaign to prevent sustained casing pressure and potential methane emissions. Expanded during cementing, the WLP provided secure metal-to-rock isolation, ensuring regulatory compliance and enabling fracturing to proceed on schedule. The campaign eradicated SCP, delivered more than $1.4M in savings, and highlighted the WLP as a proven, scalable solution for cleaner operations.

The Welltec Light Packer is a surface controlled, metal hydraulic expandable packer. It is mounted onto full bore liner/tubing/casing sealing off the annulus within a cased hole as well as open hole environment and forms part of the Flex-Well lower completion solution.

The WLP range offers a tiered version of the WAB (Welltec Annular Barrier) for the less demanding environments, delivering cost-effective performance across a range of operating conditions.
The WLP is more compact in sleeve length, therefore reducing overall sealing length and utilizes an optimized standard sleeve material, whilst providing consistency in open hole / cased hole seal design from the flagship WAB.
The WLP is a high grade, robust alternative to swellable technology for zonal isolation & cement assurance.

Challenges

Datasheet

Rendered view of Welltec Light Packer showing symmetrical seals for zonal isolation in a cylindrical downhole assembly.
Applications
Effective cement assurance
Second stage cement support
Features
Rugged, all welded, metallic construction
High expansion capability
Constant ∆p over full expansion range
No premature expansion
Up to 6 x 1⁄4” control lines - hydraulic, TEC & fibre compatible
Optional isolation of expansion port
Expansion assurance in multi-WAB applications
NACE compliant
Benefits
Workable during deployment assisting casing to TD
Removes the need for cement and perforated liner in multi-zone smart-well applications
Slim OD allows for high rate circulation during deployment
Rapid set nature of WLP reduces time to next hole section
High rate circulation capability
Full bore – as per casing / tubing
Specifications
Expansion range 3.375” → 13.50”
Min. running OD 3.25” → 11.6”
Expansion pressure 4,500 psi → 6,000 psi
Constant element ΔP across expansion range 1,000 psi → 15,000 psi
Base pipe range 2-3/8” → 9-5/8”
Maximum element length 0.8 ft → 2.3 ft
Max. temperature 320°F
ISO14310 Standard V6
ID Full bore (as per base pipe)
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Talk to your local expert

At Welltec, our team of specialists is experienced in resolving the unique challenges of well drilling and operations across diverse terrain. Whatever your need, we can help you find a solution.